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Tube settler
media price

There is no single price per cubic metre, because the cubic metre is not one product. Here is what actually moves the number, and the five points to put in an enquiry so two suppliers are quoting the same thing.

Tube settler media panels
What moves the number

Seven factors, and only one of them is the material

Material gets the attention, but on a retrofit it is rarely the biggest lever.

FactorWhy it moves the price
MaterialPP is the default; FRP reaches higher surface area; stainless steel is a different order of cost entirely and is specified only when the duty demands it.
Pore sizeFiner pores give more surface per m3 and can reduce the volume needed, but raise the sheet area per m3 and the manufacturing tolerance.
Sheet thickness0.4, 0.5 or 0.8 mm - thickness follows the span and the loading, so it is not a free downgrade.
Total volumeQuoted in cubic metres, and the volume comes from settling area, not from the tank volume. This is the term that differs most between two suppliers.
Standard panel or cut-to-fitA standard 1000 x 500 x 1000 panel is a production item; modules cut around existing weirs, launders and scrapers are fabrication.
Support and restraintHow the stack is carried and tied down for drain-down is part of a workable quote - omit it and it appears later as an extra.
Packing and deliveryMedia is bulky and light, so packing density decides the freight bill. State the port and the delivery term.
Comparable quotes

Five points to put in the enquiry

With these in the enquiry, two quotations can actually be compared.

01

Material and grade

PP, FRP, E-P co-polymer or stainless steel - and the grade where the duty fixes it.

02

Pore size and sheet thickness

For example Φ50 mm at 0.5 mm. Both numbers, not just the pore size.

03

Volume, or the data to calculate it

Either the volume in m3, or the flow rate, basin dimensions and the surface loading rate to be designed to.

04

Standard or cut-to-fit

Whether the basin takes standard panels or needs modules cut to a drawing, and who surveys the basin.

05

Port and delivery term

The destination port and whether you want the price ex-works, FOB or delivered. Freight on a light bulky load is not a rounding error.

The trap

Why a rate per cubic metre can mislead

The number you are really buying is settling area, not volume.

Settling area comes from the flow rate divided by the surface loading rate. Volume is what that area becomes once you multiply by the stack height. So a supplier who designs to a higher loading rate needs less media for the same flow - and a lower unit rate on a smaller volume can look like the cheaper offer while delivering a pack that will not hold the effluent quality you asked for.

That is why we publish the loading rate, the velocity inside the tubes and the surface area per m3, and design from the flow rather than quoting a volume: with those figures in the open, the two offers can be checked against each other instead of against the price column. The sizing and specification guide shows the arithmetic and the calculator runs it for your own numbers.

Common questions

Pricing questions

The questions buyers actually ask about the price of this media.

Q1

What does tube settler media cost per cubic metre?

Price is on request, and that is not evasive: the cubic metre is not one product. PP and stainless steel are different orders of cost, sheet thickness moves with the span, a standard 1000 x 500 x 1000 panel and a module cut to your basin drawing are different jobs, and the export packing and destination port change the delivered figure. A published unit rate would be right for one combination and wrong for every other one.

Q2

Why do two quotations for the same basin differ so much?

Usually because they are not quoting the same volume. Volume comes from settling area, and settling area comes from the surface loading rate the supplier designed to; a quote built on a higher loading rate needs fewer cubic metres of media and can look cheaper while promising less. Before comparing unit prices, check that both quotes assume the same loading rate, the same material and the same sheet thickness.

Q3

Is a smaller pore size more expensive?

It changes both sides of the sum: finer pores give more surface area per cubic metre, which can reduce the volume you need, while the sheet area per cubic metre and the tolerance in manufacture go up. The useful comparison is total installed cost for the same duty - not the rate per cubic metre.

Q4

Is stainless steel much more than PP?

Substantially more, between the material and the fabrication. It is specified where the duty asks for it - high temperature, aggressive water, or mechanical abuse during cleaning - not as an upgrade for its own sake. For ordinary municipal and industrial clarification, PP or E-P co-polymer is the cheaper engineering answer.

Q5

Can I buy modules cut to fit my basin?

Yes, and on retrofits it is normal: the modules are cut around the existing weirs, launders and scraper arms. Cutting to a drawing is extra fabrication compared with a standard panel, so tell us whether the basin takes standard 1000 x 500 x 1000 panels or needs a cut-to-fit set.

Q6

What should I send to get a comparable price?

Five things: material and grade, pore size and sheet thickness, the total volume in m3 or the basin dimensions and target loading rate, whether the panels are standard or cut-to-fit, and the destination port together with the delivery term you want quoted. With those, two suppliers are quoting the same scope.

Continue from here

Related

Send the duty, not just the volume

Flow rate, basin dimensions and the target solids - we will return the media volume, the loading rate it is designed to, and a price against that specification.

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