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Floating Cover Layer

PP Liquid
Surface Cover Ball

A floating layer of polypropylene cover balls for open liquid surfaces. Spread across a tank or basin, the balls replace the exposed free surface with a continuous cover — cutting evaporation and heat loss and holding back mist and fume release.

PPMaterial
Φ40 mmStandard ball
Hollow / foamedBall forms
On requestOther sizes
PP liquid surface cover ball
Material
Polypropylene (PP)
Standard ball size
Φ40 mm
Ball forms
Hollow rimmed / foamed
Function
Evaporation & heat control
Price
On request
Why this packing

A cover layer,
not an exposed surface

A cover ball does one physical job: it takes free surface area out of the tank. Evaporation, heat loss and mist all scale with that surface, so covering it is the most direct way to reduce them.

01

Cuts evaporation and heat loss

The floating layer replaces the open liquid surface with a closed cover, so far less vapour and heat leave the tank. Most useful where tanks run warm, stand open for long periods, or lose water faster than make-up can replace it.

02

Floats and re-covers itself

The balls stay on the surface as the level rises and falls. They part around agitators, pipes, pumps and sampling points, then close up again — so the cover survives normal tank operation without being tied down.

03

No supports, easy upkeep

The balls are simply poured onto the liquid. There is no frame, anchor or tank modification, and individual balls can be topped up or replaced during operation when the layer thins at the edges.

Specifications

Technical parameters

ProductPP liquid surface cover ball (floating cover ball)
MaterialPolypropylene (PP)
Standard ball sizeΦ40 mm
Other ball sizesOn request — confirm the diameter your duty calls for
Ball formsHollow ball with rim; foamed ball — confirm the form for your duty
Service temperatureOn request
Density / specific gravityOn request
Coverage per m²On request — depends on ball diameter and layer thickness
PackingOn request — tell us the receiving port and we will confirm export packing
MOQ / priceOn request — confirm size, quantity & destination

Parameters are confirmed against the specific ball you order. Anything not listed above — including service temperature, density and covering rate — is quoted on request rather than assumed.

Applications

Where it fits

Pickling & acid pickling linesElectroplating & anodising tanksChemical storage & dosing tanksOpen clear-water reservoirsWater & wastewater equalisation basinsAeration basins & open channels
Product gallery

See the cover balls up close

Foamed PP cover balls held in hand, one showing the internal disc
PP liquid surface cover ball product photo
PP liquid surface cover ball product photo
PP liquid surface cover ball product photo
PP liquid surface cover ball product photo
PP liquid surface cover ball close-up
Cover ball sample set with hollow rimmed and foamed ball forms
PP liquid surface cover ball close-up
PP liquid surface cover ball close-up
PP liquid surface cover balls grouped
PP liquid surface cover balls grouped
Hollow PP cover balls with rim in bulk
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Tell us your tank and liquid

Send the tank size, liquid, working temperature and the problem you are solving — we will confirm the right cover ball size, form and quantity, and quote on request.

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